Against the backdrop of the increasingly urgent demand for efficient and environmentally friendly production in the door, window and curtain wall industry, [Company Name] has innovatively launched the world's first fully automatic baking paint main and auxiliary frame integrated machine. With the disruptive technology of "one-time molding and zero-error connection", it has completely solved the pain points of low efficiency, uneven paint surface and high reliance on manual labor in traditional main and auxiliary frame processing, promoting the industry to move towards intelligence and greenness.
Technological Revolution: Integrated molding of main and auxiliary bones, dual breakthroughs in precision and efficiency
This equipment adopts a three-dimensional laser positioning system and multi-axis linkage numerical control technology to achieve integrated processing of synchronous cutting, punching and baking painting of the main bone and secondary bone, with an accuracy of ±0.05mm, which is 300% more efficient than the traditional split processing. Its core advantages include:
Intelligent baking paint system: Through infrared temperature control and electrostatic spraying technology, the uniformity of the paint film thickness reaches over 95%, and the adhesion has passed the highest level test of ISO 2409.
Adaptive material recognition: Can handle various profiles such as aluminum alloy and stainless steel, with a thickness compatibility range of 0.8-3.0mm.
Waste recycling design: Built-in paint mist collection device, VOC emissions are 50% lower than national environmental protection standards.
Empowering Smart Factories: From "Human Control" to "Intelligent Control"
Integrated Industrial 4.0 intelligent module for equipment
Digital twin rehearsal: After inputting the drawings, the optimal processing path is automatically generated, reducing the cost of trial and error.
Remote operation and maintenance platform: Real-time monitoring of equipment status, self-diagnosis response time for faults less than 1 minute;
MES system integration: Seamless connection with the factory's production management system to achieve full traceability of the order process.
The production volume that used to take 10 people a day can now be completed by just one device in 8 hours, and the yield rate has jumped from 85% to 99%. -- Feedback from a cooperative client's actual test.
Industry application: Reshaping the standards for curtain walls and high-end doors and Windows
Super high-rise curtain wall: Solving the problem of the gap between the irregular main and auxiliary bones, the wind pressure resistance performance is improved by 30%.
System Windows and doors: Achieve integrated processing of hidden drainage structures, with waterproof and sealing performance reaching the highest international standards.
Rail transit: Meeting the rapid customization demands for lightweight profiles in EMU carriages.